Orlovskaya mine · since 2023

Ground support rebuilding

Rebuilding arch support in underground workings for a branch of Vostoktsvetmet LLP. The work runs in a live mine: old deformed support is taken down and replaced without stopping production.

Restored section: SVP frames with laggingRestored section: SVP frames with lagging
01

Conditions

Sheet 01

Support has to be rebuilt where a working can no longer hold its shape. Three factors act at once and reinforce one another.

Weakened rock

The mass around the working has lost strength: rock crumbles and falls beyond the support line.

Elevated ground pressure

The weight of overlying rock crushes the arch — the profile loses geometry and settles.

High humidity

Water accelerates rock breakdown and corrosion of the steel support.

02

Delivered

Sheet 02
597framesSVP support installed
51tonnesphenolic resin used
8–10metresheight of voids eliminated
12→11levelinclined drive fully restored

Inclined drive from level 12 to level 11

Fully restored. Along the way, falls up to eight to ten metres high were eliminated — voids above the support had to be filled, otherwise the new arch would have taken the same load that crushed the old one.

Inclined drive from level 12 to level 11
03

Before and after

Sheet 03

On the left, the state of the workings before the job started; on the right, restored sections. The photographs were taken in different parts of the mine.

BeforeDeformed support, rock falls, flooding
Deformed support, rock falls, flooding
Deformed support, rock falls, flooding
Deformed support, rock falls, flooding
Deformed support, rock falls, flooding
AfterClean arch profile, lagging, drainage
Clean arch profile, lagging, drainage
Clean arch profile, lagging, drainage
Clean arch profile, lagging, drainage
Clean arch profile, lagging, drainage

Need crushed stone, concrete or a contractor on site?

We load at the quarry, price the job and come out to survey.

+7 (7222) 36-14-21
Rebuilding support in mine workings — Kazakhstan Buildings-I